Business Updates

The collaboration deed for the Whitefield, Bangalore Facility of 16.16 acres comprising of covered area of about 1,05,000 Sq ft to be built up on nearly 2.5 Acres for the first phase and balance open area to be utilized later for expansion for second & third phase, was executed on 24th Nov 2011 at Bangalore. The initial infrastructure, timeframe & equipment to be installed are outlined below.


FACTORY SITE


Start up time frame
Initial capability will be focused on establishing customer approval for QA, manufacture and engineering systems will be operational by March 2013. Simultaneously the construction of aerospace grade workshops, clean-rooms, inspection areas and support infrastructure will be undertaken in order to accept plant and equipment starting the 2nd quarter 2013 and finished commissioning 3rd quarter 2013. By the 4th quarter of 2013 the facility is proposed to have full initial capability.

Initial Infrastructure
The VRT facility is to be fitted out commensurate with the capability to manufacture, test and maintain aerospace hydraulic, pneumatic and mechanical components and assemblies. The list below details the higher level equipment types considered necessary in our experience to undertake such activities in a professional and world class manner:

Item

Type

Specifications

Deep hole drilling machine

Giana

Model TB1000 Type

Mill turn

WFL

Model M100 with options to suit landing gear manufacture (as discussed with Mr. Hans Seebacher of WFL during Rosebank visit June 2010)

Strut grinder

NTC

ASG Series, 4m between centres, gap bed type

Large hone x 1 Horizontal

Sunnen

HTA-2000 model, with tooling

Small hones x 2 Hortizontal

Sunnen

ML-4000 model, with tooling

Vertical hone

Sunnen

to be determined - required a large lot stage

Jig borer

SIP/Hauser/Moore

requires work area of at least 1.8 x 1.5 x 1.5m

Jig grinder

Moore

1280 series, CPWZ configuration

CNC milling machines x 3

Okuma

MB-56VA/B, MU-500 (x2)

CNC lathes x 3

Okuma

LB4000, LB2000, LB3000

CNC cylindrical grinder

Studer

S-40 1600mm between centres. OD/ID capable

CNC cylindrical grinder

Studer

S-20 600mm between centres.  OD/ID capable

CMM

DEA

2m x 1.5m measuring area

Gap lathe

generic

3m between centres

Misc machine tools

generic

locally produced quality items

Misc inspection equipment

Tesa, Taylor Hobson, Federal

Talysurf 25, Talyrond, height gauges, micrometers, air gauging

Hand tools

Snap On

to be determined

Benches, tool boxes etc

Lista

to be determined

IT system (software)

 

To be determined

IT system (hardware)

IBM

to be determined

SPD facility

Rosebank

CGT 4000 series, ABB robot

Spray Paint Facility

Generic

Capable of Nadcap accreditation

Lapping equipment

Helical Lap Co.

ID lapping


Product Detail
Bangalore off Whitefield facility in the first phase will be specifically focusing on the following product families:

Hydraulic linear actuators up to 5,000 psi operating pressure, 600mm stroke.
Hydraulic and pneumatic fittings, pipes, hoses and connectors.
Rod ends.
Hydraulic, mechanical and pneumatic locking mechanisms.
Matched sleeve and spool sets (servo valves, selector valves, flow and pressure control types).
Components for brakes, motors and pumps, full assemblies in time.
Manifolds and bodies.
Small secondary structural components.
Ground support equipment.
Structural hardware (special nuts, fittings, bolts, pins and the like).


Current updates
VyoneeshRosebank is actively negotiating with Indian Air Force for offering and setting up MRO facilities and reverse engineering.

Proposal has been initiated for setting up MRO facilities for the Army, Navy, Air Force and Coast Guard and for supply of spares / upgradation of T-72, T-90 tanks and mechanical spares for BMP. Discussions progressed with senior Ministry of Defence officials.

VyoneeshRosebank has formally applied for HAL (Hindustan Aeronautics Limited) Vendor registration with Nasik division which is likely to be cleared shortly.

 
   


 
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